Double Color Melamine Press Machine
Finished Machinery Double Color Melamine Press Machine With PLC Control For Melamine Tableware Productionon
Product Overview
Double Color Melamine Press Machine (also known as two-color melamine molding machine, bi-color hydraulic press, or dual-tone tableware forming machine) is an advanced hydraulic compression molding system designed to manufacture stunning two-tone melamine dinnerware. This specialized equipment seamlessly integrates two different colored melamine molding compounds (MMC) into a single product, creating visually striking tableware with contrasting interior/exterior colors or multi-colored patterns.
Unlike single-color machines, this double color press uses sophisticated mold technology and precision material dosing to produce high-value-added products such as two-tone bowls, dual-color plates, contrasting cups, and decorative serving trays. The machine is extensively utilized for premium tableware, toilet seat covers, bakelite switches, and mahjong tiles.
Primary Keywords: double color melamine press machine, two color melamine molding machine, bi-color tableware hydraulic press, dual color dinnerware forming machine, double color compression molding
How Double Color Melamine Press Machines Work
The Two-Color Molding Process
Step 1: Material Preparation - Two different colored melamine molding compounds (MMC) are prepared—typically contrasting colors like white/black, red/white, or custom brand colors. Each color is preheated separately to 40-50°C for optimal flow characteristics.
Step 2: Precision Dosing - The machine's automatic weighing system doses precise quantities of each color powder. Unlike single-color production, double color requires exact material distribution to prevent color bleeding while ensuring complete mold filling.
Step 3: Sequential Mold Filling
- First Color Injection: Primary color (often exterior) is loaded into the mold cavity
- Second Color Injection: Secondary color (often interior or accent) is precisely positioned
- Dual-color molds feature specialized runners and gates that control color placement
Step 4: Compression & Curing
- Hydraulic pressing at 150-180°C under 200-350 tons pressure
- Degassing cycles: Up to 99 air releases to eliminate bubbles between color layers
- Curing time: Precisely controlled to ensure chemical bonding between colors without bleeding
Step 5: Automatic Ejection - Finished two-color product is automatically ejected, ready for edge grinding and polishing.
Key Features & Competitive Advantages
Dual-Color Automatic Control System
- PLC programming stores 100+ dual-color product recipes
- Automatic color switching reduces manual intervention
- Precision timing control ensures perfect color registration
- HMI touchscreen allows easy parameter adjustment for color ratios
